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Caterpillar CG260-12 Gas Generator Set

CAT CG260-12 Gas Generator Set is a V-12-Cylinders 204 L iter Displacement Engine with 260.0 mm Bore and 320.0 mm Stroke.

Equipped with Dual Caterpillar® A3 Electronic Control Unit (ECU) LH with Electronic Unit Injector Fuel System Rigid Wiring Harness and ADEM™ A5 Governor.The Prime Power for 50 Hz Generator Set (1000 RPM) of CAT CG260-12 Diesel Generator Sets is 725 kVA (850 kW) and a Standby Power of 810 kVA (648 kW).

CAT CG260-12 Diesel Genset Powered by CAT Diesel Engine with EMCP 4 Control Panel, Diesel Genset with Turbocharged-Aftercooled.

CAT Diesel Generator Sets Meet Tier III/Tier IV Emission Standards. As Part of EMAC, CAT Diesel Generator Sets Also Provide 50 Hz and 60 Hz Diesel Generator Sets. Engine Brands Include Cummins, Deutz, Perkins, MTU, WeiChai and CAT.

Our Diesel Generator Set Series Includes High Power Medium and High Voltage Generator Sets and High Power Low Voltage Generator Sets. The Engine Provides Electronically Controlled and Mechanical Fuel Injection Systems for Customers to Choose. In Addition to Generating Diesel Generator Sets, We Can Also Supply Marine Diesel, Oil, Gas, Marine Generator Sets.

We Provide Full Life Cycle Services for All Customers, From Design to Power System Supply, From Installation to Commissioning, From After-Sales Service Training to Spare Parts Supply, From Troubleshooting to Overhaul Technical Support.

Advantages of Caterpillar CG260-12 Gas GenSet

  • Engine Design : Proven reliability and durability, Ability to burn a wide spectrum of gaseous fuels, Robust diesel strength design prolongs life and lowers owning and operating costs, Broad operating speed range.

  • Advanced Digital Engine Management : ADEM A3 control system providing integrated ignition, speed governing, protection, and controls, including detonation-sensitive variable ignition timing. ADEM A3 has improved: user interface, display system, shutdown controls, and system diagnostics.

  • Lean Burn Engine Technology : Lean-burn engines operate with large amounts of excess air. The excess air absorbs heat during combustion reducing the combustion temperature and pressure, greatly reducing levels of NOx. Lean-burn design also provides longer component life and excellent fuel consumption.

  • Ease of Operation : Side covers on block allow for inspection of internal components.

  • Full Range of Attachments : Large variety of factory-installed engine attachments reduces packaging time.

  • Testing : Every engine is full-load tested to ensure proper engine performance.

Technical Specifications

Basic Introduction of CAT CG260-12 Gas Generator Set

Engine Model: CG260-12
Engine Type: V-12 Cylinders, in Line
Displacement: 204 L
Rated Speed: 1000 RPM
Aspiration Method: Turbocharged-Aftercooled
Emission Standard: N/A
Bore*Storke: 260 mm*320 mm
Packing Size(L*W*H): 8000 mm * 2660 mm * 2794 mm
Wet Weight: 43100 Kg
Lead Time: 15-30 Working Days
Payment Terms: T/T ,L/C

Engine Model

Maximum Power Efficiency

Maximum Continuous Power Rating

Standard Gas

CG260-12 43.90% 3333/3000 ekW @1.0pf Natural Gas, MN = 70
CG260-16  44.1 % / 43.8 % 4300/4000 ekW @1.0pf Natural Gas, MN = 70
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Genset Information of CAT CG260-12 Gas Generator Set

Engine Model CG260-12 Speed 1000 1/min
Configuration / Number of Cylinders V / 12 Engine-Management-System TEM EVO
Bore / Stroke / Displacement 260 mm  / 320 mm  / 204 dm3 Generator Marelli MJH 800 MB6
Compression Ratio 12.0:0 Voltage / Voltage Range / Cos Phi 1100 V / ±10 % / 1
Mean Piston Speed 11 m/s Frequency 50 Hz
Mean Lube Oil Consumption at Full Load 0.3 g/kWh Length / Width / Height 8000 mm / 2660 mm / 2794 mm
Comb. Air Temperature / Rel. Humidity 25 °C / 60 % Methane Number 70
Altitude 100 m Lower Calorific Value 10.95 kWh/Nm3
Exhaust Temp. After Heat Exchanger 120 °C Gas Density 0.83 kg/Nm3
NOx Emission (Tolerance – 8%) 500 mg/Nm³ @ 5%O2 Standard Gas Natural Gas, MN = 70
Aspiration TA
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Energy Balance Information of CAT CG260-12 Gas Generator Set

Load (%) 100 75 50 Load (%) 100 75 50
Electrical Power COP Acc. ISO 8528-1 (kW) 3333 2500 1666 Exhaust Mass Flow, Wet (kg/h) 17597 13383 9602
Engine Jacket Water Heat (kW ±8%) 1090 795 561 Combustion Mass Air Flow (kg/h) 17023 12938 9278
Intercooler LT Heat (kW ±8%) 289 199 144 Radiation Heat Engine / Generator (kW ±8%) 171 / 80 165 / 71 164 / 66
Lube Oil Heat (kW ±8%) 373 304 274 Fuel Consumption (kW+5%) 7562 5852 4265
Exhaust Heat With Temp. After Heat Exchanger (kW ±8%) 1741 1450 1125 Electrical / Thermal Efficiency (%) 44.1 / 42.4 42.7 / 43.6 39.1 / 46.0
Exhaust Temperature (°C ±25°C) 444 473 500 Total Efficiency (%) 86.5 86.3 85.0
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System Parameters Information of CAT CG260-12 Gas Generator Set

Ventilation Air Flow (Comb. Air Incl.) With ΔT = 15K 93600 kg/h Pre-Pressure Gas Control Unit Selectable From / To 0.5 bar / 10 bar
Combustion Air Temperature Minimum / Design 5 °C / 25 °C Air Bottle, Volume / Pressure 2000 dm³ / 30 bar
Exhaust Back Pressure From / To 30 mbar / 50 mbar Starter Motor 800 dm³ /s / 16 bar
Maximum Pressure Loss in Front of Air Cleaner 5 mbar Lube Oil Content Engine / Base Frame 1450 dm3 / N/A
Zero-Pressure Gas Control Unit Selectable From / To 20 mbar / 200 mbar Dry Weight Engine / Genset 18667 kg  / 43100 kg

Cooling system Information of CAT CG260-12 Gas Generator Set

Glycol Content Engine Jacket Water / Intercooler 0 / 35 Vol. Intercooler Coolant Temperature In / Out 40 °C / 45 °C
Water Volume Engine Jacket / Intercooler 430 dm3 / 51 dm3 Engine Jacket Water Flow Rate From / To 74 m3/h / 95 m3/h
KVS / Cv Value Engine Jacket Water / Intercooler 89 m3/h / 57 m3/h Water Flow Rate Engine Jacket Water / Intercooler 80 m3/h / 55 m3/h
Jacket Water Coolant Temperature In / Out 78 °C / 90 °C Water Pressure Loss Engine Jacket Water / Intercooler 0.8 bar / 1.0 bar
Lube Oil Temp. Engine Inlet Max. / lube Oil Fflow Rate 80 °C / 110 m³/h
——END——

Frequency  of CAT CG260-12 Gas Generator Set

Octave Band Centre Frequency
Engine Noise Level 63 125 250 500 1000 2000 4000 8000 Sum Level (Distance 1 Meter)
Exhaust Noise [dB(lin)] 127 128 125 123 118 116 114 105 125 dB(A)  (±2.5 dB(A))
Air-Borne Noise [dB(lin)] 99 97 101 98 96 97 100 94 105 dB(A)  (±1.0 dB(A))
——END——

Performance Overview of CAT CG260-12 Gas Generator Set

High Reliability 1. Anti-Vibration Control And Cylinder Balancing Prevent Engine Overload For Reliable Operation
2. Advanced Turbocharger A140 With Wastegate For High Performance Even At High Temperatures And Altitudes
3. Reduce Maintenance Costs While Increasing Reliability With Open-Chamber Technology
High Availability, High Profitability. 1. Create More Profit For The Factory
2. Miller Timing Valves And Optimized Compression Ratios Ensure High Efficiency And Low Fuel Consumption
3. Flexible Application Areas, Even Fluctuating Gas Quality Thanks To Total Electronic Management (Tem)
4. Long Service Intervals, Requiring Only Regular Overhauls After 80,000 Operating Hours, Thus Guaranteeing 10 Years Of Operation Without Overhauls
Optimized Oil Consumption 1. Save Up To 4000 Liters Of Lubricant Per Year Compared To Comparable Generator Sets
2. Improved Components Reduce Lubricant Consumption
3. Lubricant Consumption Is 30% Lower Than Comparable Products, Resulting In Lower Operating Costs
——END——

Standard of CAT CG260-12 Gas Generator Set

Inlet Air 1. Single Filter Element Single Stage Air Cleaner With Housing And Maintenance Indicator Start/Charge 1. 24V Starter Motor
2. Turbochargers, All Cylinders Are Equipped With Water-Cooled Bearing Boxes N/A
Exhaust 1. Exhaust Gas Door Of CG260-12 Fuel System 1. Individually Controlled Cylinder Monitoring And Ignition System
2. Enclosed Crankcase Ventilation System 2. Electronic Fuel Metering Valve
N/A 3. Precombustion Chamber Spark Plug
Control Panel 1. Tpem (Whole-Plant Energy Management System) General 1. Crankshaft Shock Absorber And Shield
Generator 1. Anti-Condensation Space Heater Cooling 1. Flange Joints For Jw Inlet And Outlet
2. Reactive Pressure Drop 2. Electric Water Jacket Water And Aftercooler Coolant Pump
3. Generator Grid Criteria 3. Water Jacket Water And Scac Thermostat
4. Winding Temperature Detector
5. Busbar Connection
6. Three-Phase Induction And Kvar/Pf Control Unit
7. The Directly Connected Generator Can Achieve No Torque Transmission To The Base Frame
——END——

Note: All Above Data are Just for Reference, All Data Might Change Without Notices or Updates, Please Contact Our Sales Team to Confirm All Details Via WhatsApp or Email.

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Engine Sale Manual

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Installation Drawing

The picture of Installation Manual showing the accessories and scopes of supply.

Installation Manual

The picture of Operation Manual showing the accessories and scopes of supply.

Operation Manual

The picture of Engine Parts Catalogue showing the accessories and scopes of supply.

Parts Catalogue

The picture of Test Report and Certifcate showing the accessories and scopes of supply.

Report & Certifcate

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